生产型冷冻干燥机XY-GY-100水果燕窝石墨烯冻干设备非原位预冻需冷库配套冻干机

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添加时间: 2020-11-30 09:22:28
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       Xy-gy-100真空冷冻干燥机vacuum freeze dryer


   

Product structure

   

Technical parameters

       

Remarks

设计标准:CGMP

  公用配供   public distribution


电源(三相五线制)

Power three-phase and five-wire system

380V/50HZ



总功率

Total Power

29Kw



制冷功率

Refrigeration power

15kw



真空功率

Vacuum power

1.1kw



加热功率

Heating power

12kw



冷却水量

Cooling water qty

≥10m3/h(T≤30℃/P=0.1-0.15Mpa)



压缩空气

Compressed air

≥0.45m3/Min(P=0.5-0.8Mpa)



除霜水

Defrost water

≥200kg (温度50-60℃)



整机体积(长*宽*高)

Whole volume

6000*2200*2500

(按设计为准)

(According to design standard)


结构型式

Structure

分体式(卧式圆桶型)

Split (Horizontal drum-type)



整机重量

Total weight

5000kg(约)


  干燥箱体   Drying body


性能参数Performance parameters



设计制造标准

Design and manufacturing standards

真空容器标准

Vacuum vessel standard



箱体设计压力

Chamber design pressure

-0.1Mpa



箱体设计温度

Chamber design temperature

120℃



箱体真空泄漏率

Chamber Vacuum leak rate

0.025 m3 Pa./sec


主要部件main components


箱体材料

Chamber material

SUS304



箱体几何形状

Chamber Geometry

卧式圆桶型

Horizontal drum-type



门锁方式

Lock method

手柄旋紧式

Handle tighten type



开门方式

Open the way

转开门

Turn the door



开门方向

Direction of opening door

按照设计图

According to the design

用户可以选择

user select


箱门材料

Door materials

SUS304



箱体外部装饰

Box external decoration

不锈钢原色

Stainless steel primary color



箱门观察窗

Door observation window

门中央左右各一只φ150mm观察窗

Two lights at the right and left of the middle door /φ150mm

1个

1 piece


箱体观察窗

Observation window box

侧面φ150mm(LED)带灯观察窗

Φ150mm /at the side of the observation window with a lamp(LED)

1个

1 piece


箱门密封

Door sealing

箱门使用O截面硅橡胶密封

Sealed with silicone rubber O-section

1

1 pair


库体顶部料车导轨

Trolley guide at top of Chamber

SUS304

1根

1 piece


物料温度探头

Material temperature sensor

进口热电偶(产地:美国 欧米茄/A级精度) Import thermocouple (Origin: U.S. Omega / A-level precision)

4

4 pieces


真空传感器

Vacuum sensor

成都正华APG-500

Chengdu Zhenghua APG-500

1

1 piece


技术特点Technical Features


1

不锈钢板材均选用优秀品牌,经精密抛光,保证箱体表面粗糙度,从而保证无菌要求

Stainless steel is polished with excellent brand to  ensure surface roughness to ensure sterility requirements


2

箱体底部无任何部件,方便清洁和维护。

There has not any parts at the bottom of chamber to facilitate cleaning and maintenance


3

箱体、板层、软管均经过多道工序检验,确保不漏

Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage


4

库体全部为不锈钢制造;

Libraries are used stainless steel;

        Shelf 


性能参数Performance parameters



搁板有效总面积

Total usable area of shelves

10M2



板层最高温度

Maximum temperature of lamellar

+120



板层升温速率(空载) 

Shelf heating rate (no load)

≥1℃/min



板层冷却速率(空载) 

Shelf cooling rate(no load)

≥1℃/min


主要部件Main components


板层材料

Shelf material

铝合金型材D31(6363)

Aluminum alloy D31 (6363)



设计压力

Design pressure

0.5MPa



表面处理

Surface Treatment

阳极氧化处理,(膜厚6μ)+着色处理

anode oxidation process, (thickness 6μ) + Shading



板层层数

Number of board layers

左右对称悬挂式(13+13块)

Symmetrical hanging (13+13 block)



板层间距

Shelf spacing

77mm



板层尺寸

Shelf dimensions

540mm*780mm*18/块



加热总管

Heating main tube

SUS304不锈钢

4

4 pieces


连接软管

Connecting hose

SUS304不锈钢

52

52 pieces


技术特点Technical Features


1

板层具有很高强度,能够耐受长期使用;

Shelf has high strength and can withstand long-term use;


2

板层通过专用机械加工,可保证高要求平整度;

Shelf through a dedicated machining, can guarantee high demand flatness;


3

板层加热控温精度±1(PID调节)

Shelf heating temperature control accuracy at ± 1 ℃ (PID regulator)

    Condenser


性能参数Performance parameters



设计标准

Design Standard

真空容器标准

Vacuum vessel standard



箱体设计压力

Cabinet design pressure

-0.1Mpa



最大凝冰量

Maximum condensate ice

150KG/batch/set


主要部件Main components


冷凝器材料

Condenser material

SUS304



盘管材料

Coil pipe material

SUS304 



盘管形式

Coil form

蛇型盘管

Snake-type coil



盘管位置

Coil position

安装在板层下方

Installed under the board



冷阱观察窗

Observation window

侧面φ150mm(LED)带灯观察窗

Φ150mm /at the side of the observation window with a lamp(LED)

1个

1 piece


化霜方式

Defrosting Mode

热水雾状喷淋

Hot Water mist spray



化霜喷嘴

Defrost nozzle

SUS304

4只

4 pieces


气密性试验值

Tightness test value

1.2Mpa/30min,保压24hr无任何泄漏现象

1.2Mpa/30min, packing 24hr without any leakage



耐压试验

Pressure test

1.8Mpa/30min,无明显的变形现象

1.8Mpa/30min, no significant deformation



温度传感器

Temperature probe

进口热电偶(产地:美国 欧米茄/A级精度) Import thermocouple (Origin: U.S. Omega / A-level precision)

1支

1 piece


技术特点Technical Features


1

不锈钢板材均选用优秀品牌,经精密抛光,保证箱体表面粗糙度,从而保证无菌要求;

Stainless steel is polished with excellent brand to  ensure surface roughness to ensure sterility requirements


2

氩气保护自动焊,一次内外成型,保证管路不漏和内部干净

Argon welding, forming an internal and external, to ensure  pipes cleanly and without leak


3

冷阱内壁采用特殊方式清洗,保证无污垢,确保系统清洁

The inside wall of the cold trap is cleaned by special way to ensure no dirt, ensure the system clean


4

库体内全部为不锈钢制造

Storage are used stainless steel

  制冷系统Refrigeration System


性能参数Performance parameters



冷凝器降温速率(空载) 

Condenser cooling rate (no load)

20℃→-40℃≤30min



冷凝器降温速率(空载)

Condenser cooling rate (no load)

≤-70


主要部件Main components


压缩机

Compressor

德国比泽尔/S6H-20.2Y

German BITZER /S6H-20.2Y

1

1 set


冷媒

Refrigerant

R404a



功率

Power

15Kw



油分离器

Oil separator

美国艾默生

USA EMERSON

1只

1 piece


气液分离器

Vapor-liquid separator

台湾爱梦得

Taiwan Airmender

1只

1 piece


高压保护器

High pressure protection device

丹麦丹佛斯

Denmark DANFOSS

1只

1 piece


低压保护器

Low pressure protection device

丹麦丹佛斯

Denmark DANFOSS

1

1 piece


油压差控制器

Pressure differential controller

德国比泽尔DELTA-P

Germany BITZER DELTA-P

1只

1 piece


干燥过滤器

Dry filter

美国艾默生

USA EMERSON 

1套

1 set


冷媒视镜

Refrigerant endoscopic

丹麦丹佛斯

Denmark DANFOSS

1只

1 pieces


高压压力表

High pressure gauges

德国罗森博格

Germany Rothenberger

1只

1 piece


低压压力表

Low pressure gauges

德国罗森博格

Germany Rothenberger

3只

3 pieces


膨胀阀

Expansion valve

丹麦丹佛斯

Denmark DANFOSS

1只

1 piece


电磁阀

Solenoid valve

丹麦丹佛斯

Denmark DANFOSS

1只

1 piece


水压保护控制器

Protection Controller for water pressure

丹麦丹佛斯

Denmark DANFOSS

1只

1 piece


水冷式冷凝器

Water condenser

杭州赛富特

Hangzhou safety

1只

1 piece


管道保温

Pipe insulation

美国福乐斯

USA ARMAFLEX



技术特点Technical Features


1

压缩机采用比泽尔制冷压缩机,性能更加稳定、可靠、维护方便

Compressor is used Blitzer refrigeration compressor, more stable performance, reliable, easy to maintain


2

压缩机温度与压力多重保护功能

Temperature and pressure of compressor has multiple protection features


3

液体二次过冷:高压液体进入中冷器前得到一次冷却,避免电机在极端工况下发热,同时回气得到一定的过热,避免压缩机在极低吸气压力下工作

Liquid cooling for two times: the cooling before high-pressure liquid enter into condenser to avoid motor heating in extreme conditions.


4

采用符合蒙特利尔公约的环保型制冷剂

Compliance with the Montreal Convention, with environmentally friendly refrigerants;

  真空系统Vacuum system


性能参数Performance parameters



抽气速率

Extraction rate

大气压Atmospheric pressure→133.3Pa≤20min



极限真空度

Ultimate vacuum

≤10Pa



真空调节范围

Vacuum adjustable range

13.3-200Pa


主要部件Main components


真空泵型号/数量

Vacuum pump type/Number

上海众德V0063D+内置油雾过滤器

SHANGHAI ZD V0063D + oil mist filter

1

1 piece


真空泵抽速

Vacuum pump speed

63m3/h



机组功率

Power Units

1.5kw



真空泵

Vacuum oil

100#

1.5L


捕水器排水阀

Condenser drainage valve

德国FV球阀/DN25

German FV ball valve /DN25

1只

1 piece


破真空阀 

Broken vacuum valve

德国FV球阀/DN25

German FV ball valve /DN25

1只

1 piece


真空调节

Vacuum control valve

西马特KF16 

SIGEV KF16

1只

1 piece


技术特点Technical Features


1

针对冻干水果的特点,采用旋片真空泵,抽速更大,效率更高。

According to the characteristics of freeze-dried fruit,  use rotary vane vacuum pump , the pumping speed is larger and more efficient


2

采用不锈钢广角喷嘴,除霜节水,高效。

Stainless steel wide nozzle, defrosting water saving, high efficiency.


3

真空度可按设定值自动控制,可实现一个冻干周期内真空度的多次变量控制;10-200Pa内可调节

Vacuum degree controlled according to set value automatic which can realize a lyophilization cycle vacuum degree of multiple variable control; Can be adjusted within 10-200pa

  循环系统Circulatory system


性能参数Performance parameters



板层升温速率(空载)

Shelf heating rate (no load)

≥1℃/min


主要部件Main components


循环泵

Circulating pump

中国南方水泵TD40-16/2

CHINA CNP TD40-16/2

1

1 piece


功率

Power

1.1Kw



导热液

Thermal liquid

去离子水

Deionized water

 (机内量)

 (machine capacity)


加热方式

Heating mode

电热管12KW/国产 

Heating pipe 12KW /made in china

1

1 sets


温度传感器

Temperature Sensor

热电偶

Thermocouple

1

1 piece


管道保温材料

Pipe insulation material

耐高温保温棉

High temperature resistant cotton



技术特点Technical Features


1

电加热采用PID能量调节控制,具有节能和控温稳定的特点;

Electric heating is controlled by PID with the characteristics of energy efficiency and temperature stability;


2

采用中国品牌的CNP,实现无泄漏,无噪音,稳定运行

Use china brands of CNP , leak-free, no noise, stable operation.

物料输送系统Material handling system


性能参数Performance parameters



输送方式

Transportation methods

吊轨式

Performance parameters


主要部件Main components


料车材料/数量

Trolley material /NO.

SUS304

1辆(干燥库内)

1set in dry library



SUS304

1辆(速冻库内)

1 set in frozen library


每辆料车装盘数

Trays loading on the trolley:

每层2只×12

2×12 layers

24只

24 pieces


料盘材料/数量

Number of trays/material

厚度2.0mm/铝合金/阳极氧化处理/冲压盘

Thickness of 2.0mm / aluminum / anodized / stamping plate

24只(干燥库内)

24 pieces in dry library



厚度2.0mm/铝合金/阳极氧化处理/冲压盘

Thickness of 2.0mm / aluminum / anodized / stamping plate

24只(速冻库内)

24pieces in frozen library


料盘尺寸

Tray NO.

540mm×780mm



总料盘面积

Area of trays

540mm×780mm×24只

10m2


料车轨道材料

track material of trolley

SUS304



料车轨道长度

track length of trolley

按设计图纸According to design drawings



技术特点Technical Features


1

料盘采用冲压加工,不变形,经久耐用;

Trays are used stamping, no deformation, durable;


2

双套设计:干燥库体和速冻库体内各有一套料车和料盘,能连续运行,提高产能量;

Two sets of design: both dry library body and frozen library have a set of trays and trolleys, which can run continuously, improve production energy;


3

采用吊轨式设计,传送速度快,地面更干净,更易清洁;

Use hanging rail design, transmission speed faster, the ground cleaner and easy to clean.

  控制系统Control system


性能参数



冷冻干燥方式Freeze-drying method

 

手动、自动可切换

Manual and automatic switch



化霜方式Defrost mode

 

热水雾状喷淋

Hot water mist spray


主要部件Main components


控制软件

Control software

XY-FD-10

1套

one set


控制方式

Control mode

PC+PLC(全自动+程序+全手动应急运行)

PC +PLC (automatic + program + full manual emergency operation)


PLC(程序控制器)

SIEMENS(西门子)S7-1200

1

1 piece


冻干曲线

Freeze-drying curves

配置式管理,任意冻干曲线储存

Profile management, storage of any freeze-drying curve



温度模块

Temperature module

SIEMENS(西门子)

1

1 piece


真空模块

Vacuum module

SIEMENS(西门子)

1只

1 piece


PC

DELL

1台

1 set


显示屏

Display

19.5DELL 液晶显示器

19.5 inch DELL LCD Monitor

1

1 set


电流保护器

Current protection device

施耐德

Schneider

1 套

1 set


交流接触器

AC contactor

施耐德

Schneider

1 套

1 set


电器柜

Electrical cabinets

可联在机架上/可单独放置linked at the rack on / placed separately

1只

1 piece



电器部件型号与数量按实际为准) (Electrical components of the model and quantity according to the actual date)



技术特点Technical Features


1

符合FDA欧盟标准,电子签名,多组密码;

Comply with FDA EU standards, electronic signatures, multiple passwords;


2

自动操作和手动操作在任何节点任意切换;

Automatic operation and manual operation can change in any node;


3

系统操作可在机房、冻干控制室进行,并且相互具有互锁功能,避免误操作;

We can operate in the engine room and freeze-dried control room, which interlock with each other to avoid misuse;


4

友善的人机界面具有各种部件、主要部件工作状态及温度、真空度参数显示;

A variety of components, the main components working condition and temperature, vacuum


5

“工艺配方管理”随意设置冻干工艺曲线;

"Process recipe management" are free to set the freeze-drying technology curve;


6

“冷冻干燥”自动过程有阶段显示功能,并可任意跳段;

Show stage feature in "Freeze drying"  processes, and any jump


7

“冷冻干燥”过程中可对配方进行随时调整;

"Freeze drying" process can be adjusted to the formula;


8

操作画面具有各个故障点显示功能;

Operation screen display with different point of failure;


9

具有数据、曲线两种记录功能,可随时调用或打印;

It has data and curve records functionCan always call or print;


10

冻干过程智能化控制自动进行冻干终点判别。

Freeze-drying process intelligent control, automatic lyophilized end discrimination.


11

智能远程控制,远程诊断。实现中央控制室集中控制,节约人力。减轻劳动强度。

Intelligent remote control, remote diagnostics. Central control room to achieve centralized control, saving manpower. Reduce labor intensity


12

操作面板可实现多国语言一键式切换

The operation panel can realize multi-language one-button switch.

 验证文件Verify file


1

FAT工厂验收测试The factory acceptance test


2

SAT客户现场验收测试The customer site acceptance tests


3

操作手册Operating Manual


4

维护手册Maintenance Manual


5

平面布置图Floorplan


6

电气线路图Electrical circuit diagram


7

主要部件说明书Main parts manual

 备品备件


序号NO

名称

Name

型号/规格/材质

Model / Specification / Material

数量

Quantity


1

冷媒

Refrigerant

霍尼韦尔R404A

Honeywell R404A

10KG


2

冷冻机油

Refrigeration Oil

德国比泽尔BSE170

German BITZER BSE170

5L


3

电磁阀线圈

Solenoid valve coil

丹麦丹佛斯 018F6701

Denmark DANFOSS  018F6701

1只

1 piece


4

温度传感

Temperature Sensor

T

T type

2 

2 pieces 


5

制冷专用扳手

Refrigeration special wrench

CT122

1把

1 piece


6

制冷专用加液管 

Plus liquid pipes

6MM

1根

1 piece

微信图片_201912190942182.jpg

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冻干燕窝有哪些优缺点

时下流行的即时冻干燕窝是利用XY冻干机进行冷冻预冻处理再升华干燥制作而成,冻干燕窝的原理是在0℃以下进行,即在燕窝冻结晶状态下进行,只在后期降低燕窝的残余水份含量时,让燕窝升至0℃以上的温度,但一般不超过40℃,在真空条件下,当水蒸气直接升华出来后,燕窝剩留在冻结时的冰架中,形成… [了解更多]

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2020-12

冻干燕窝的由来,人们怎么发明燕窝冻干技术

怎么方便吃燕窝的苦恼 随着经济的不断发展,生活节奏的加快以及人们对养生的注重。燕窝作为名贵的滋养补品逐渐受到市场的青睐。 但是传统的燕窝吃法需要炖上几个小时,对于当今忙碌的上班族来说,相当麻烦。而市场上多数的燕窝属于液体包装,虽然食用便利,但价格昂贵且无法看出质量的好坏,也为消… [了解更多]


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上海欣谕仪器有限公司主要生产:冷水机冷冻水机,冷却水循环机,冰水机,超低温冰箱,冻干机冷冻干燥机,低温槽,恒温槽,制冰机,层析冷柜,冷藏柜,气溶胶喷雾器,程序冷冻装置,冷冻仪,染色体分析系统。

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