Xy-gy-100真空冷冻干燥机vacuum freeze dryer | |||||||||||
产 品 结 构 Product structure | 技 术 参 数 Technical parameters | 备 注 Remarks | |||||||||
设计标准：CGMP | |||||||||||
※ 公用配供 public distribution | |||||||||||
电源(三相五线制) Power （three-phase and five-wire system） | 380V/50HZ | ||||||||||
总功率 Total Power | 29Kw | ||||||||||
制冷功率 Refrigeration power | 15kw | ||||||||||
真空功率 Vacuum power | 1.1kw | ||||||||||
加热功率 Heating power | 12kw | ||||||||||
冷却水量 Cooling water qty | ≥10m3/h(T≤30℃/P=0.1-0.15Mpa) | ||||||||||
压缩空气 Compressed air | ≥0.45m3/Min（P=0.5-0.8Mpa） | ||||||||||
除霜水 Defrost water | ≥200kg (温度50-60℃) | ||||||||||
整机体积（长*宽*高） Whole volume | 6000*2200*2500 | （按设计为准） (According to design standard) | |||||||||
结构型式 Structure | 分体式(卧式圆桶型) Split (Horizontal drum-type) | ||||||||||
整机重量 Total weight | 5000kg（约） | ||||||||||
※ 干燥箱体 Drying body | |||||||||||
性能参数Performance parameters | |||||||||||
设计制造标准 Design and manufacturing standards | 真空容器标准 Vacuum vessel standard | ||||||||||
箱体设计压力 Chamber design pressure | -0.1Mpa | ||||||||||
箱体设计温度 Chamber design temperature | 120℃ | ||||||||||
箱体真空泄漏率 Chamber Vacuum leak rate | 0.025 m3 Pa./sec | ||||||||||
主要部件main components | |||||||||||
箱体材料 Chamber material | SUS304 | ||||||||||
箱体几何形状 Chamber Geometry | 卧式圆桶型 Horizontal drum-type | ||||||||||
门锁方式 Lock method | 手柄旋紧式 Handle tighten type | ||||||||||
开门方式 Open the way | 转开门 Turn the door | ||||||||||
开门方向 Direction of opening door | 按照设计图 According to the design | 用户可以选择 user select | |||||||||
箱门材料 Door materials | SUS304 | ||||||||||
箱体外部装饰 Box external decoration | 不锈钢原色 Stainless steel primary color | ||||||||||
箱门观察窗 Door observation window | 门中央左右各一只φ150mm观察窗 Two lights at the right and left of the middle door /φ150mm | 1个 1 piece | |||||||||
箱体观察窗 Observation window box | 侧面φ150mm(LED)带灯观察窗 Φ150mm /at the side of the observation window with a lamp(LED) | 1个 1 piece | |||||||||
箱门密封 Door sealing | 箱门使用O截面硅橡胶密封 Sealed with silicone rubber O-section | 1 副 1 pair | |||||||||
库体顶部料车导轨 Trolley guide at top of Chamber | SUS304 | 1根 1 piece | |||||||||
物料温度探头 Material temperature sensor | 进口热电偶(产地：美G 欧米茄/A级精度) Import thermocouple (Origin: U.S. Omega / A-level precision) | 4支 4 pieces | |||||||||
真空传感器 Vacuum sensor | 成都正华APG-500 Chengdu Zhenghua APG-500 | 1支 1 piece | |||||||||
技术特点Technical Features | |||||||||||
1 | 不锈钢板材均选用优秀品牌，经精密抛光，保证箱体表面粗糙度，从而保证无菌要求 Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements | ||||||||||
2 | 箱体底部无任何部件，方便清洁和维护。 There has not any parts at the bottom of chamber to facilitate cleaning and maintenance | ||||||||||
3 | 箱体、板层、软管均经过多道工序检验，确保不漏 Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage | ||||||||||
4 | 库体全部为不锈钢制造； Libraries are used stainless steel; | ||||||||||
※ 板 层 Shelf | |||||||||||
性能参数Performance parameters | |||||||||||
搁板有效总面积 Total usable area of shelves | 10M2 | ||||||||||
板层Z高温度 Maximum temperature of lamellar | +120℃ | ||||||||||
板层升温速率(空载) Shelf heating rate (no load) | ≥1℃/min | ||||||||||
板层冷却速率(空载) Shelf cooling rate(no load) | ≥1℃/min | ||||||||||
主要部件Main components | |||||||||||
板层材料 Shelf material | 铝合金型材D31（6363） Aluminum alloy D31 (6363) | ||||||||||
设计压力 Design pressure | 0.5MPa | ||||||||||
表面处理 Surface Treatment | 阳J氧化处理,(膜厚6μ)+着色处理 anode oxidation process, (thickness 6μ) + Shading | ||||||||||
板层层数 Number of board layers | 左右对称悬挂式（13+13块） Symmetrical hanging (13+13 block) | ||||||||||
板层间距 Shelf spacing | 77mm | ||||||||||
板层尺寸 Shelf dimensions | 540mm*780mm*18/块 | ||||||||||
加热总管 Heating main tube | SUS304不锈钢 | 4根 4 pieces | |||||||||
连接软管 Connecting hose | SUS304不锈钢 | 52根 52 pieces | |||||||||
技术特点Technical Features | |||||||||||
1 | 板层具有很高强度，能够耐受长期使用； Shelf has high strength and can withstand long-term use; | ||||||||||
2 | 板层通过专用机械加工，可保证高要求平整度； Shelf through a dedicated machining, can guarantee high demand flatness; | ||||||||||
3 | 板层加热控温精度±1℃（PID调节） Shelf heating temperature control accuracy at ± 1 ℃ (PID regulator) | ||||||||||
※ 冷 凝 器Condenser | |||||||||||
性能参数Performance parameters | |||||||||||
设计标准 Design Standard | 真空容器标准 Vacuum vessel standard | ||||||||||
箱体设计压力 Cabinet design pressure | -0.1Mpa | ||||||||||
Z大凝冰量 Maximum condensate ice | 150KG/batch/set | ||||||||||
主要部件Main components | |||||||||||
冷凝器材料 Condenser material | SUS304 | ||||||||||
盘管材料 Coil pipe material | SUS304 | ||||||||||
盘管形式 Coil form | 蛇型盘管 Snake-type coil | ||||||||||
盘管位置 Coil position | 安装在板层下方 Installed under the board | ||||||||||
冷阱观察窗 Observation window | 侧面φ150mm(LED)带灯观察窗 Φ150mm /at the side of the observation window with a lamp(LED) | 1个 1 piece | |||||||||
化霜方式 Defrosting Mode | 热水雾状喷淋 Hot Water mist spray | ||||||||||
化霜喷嘴 Defrost nozzle | SUS304 | 4只 4 pieces | |||||||||
气密性试验值 Tightness test value | 1.2Mpa/30min，保压24hr无任何泄漏现象 1.2Mpa/30min, packing 24hr without any leakage | ||||||||||
耐压试验 Pressure test | 1.8Mpa/30min，无明显的变形现象 1.8Mpa/30min, no significant deformation | ||||||||||
温度传感器 Temperature probe | 进口热电偶(产地：美G 欧米茄/A级精度) Import thermocouple (Origin: U.S. Omega / A-level precision) | 1支 1 piece | |||||||||
技术特点Technical Features | |||||||||||
1 | 不锈钢板材均选用优秀品牌，经精密抛光，保证箱体表面粗糙度，从而保证无菌要求； Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements | ||||||||||
2 | 氩气保护自动焊，一次内外成型，保证管路不漏和内部干净 Argon welding, forming an internal and external, to ensure pipes cleanly and without leak | ||||||||||
3 | 冷阱内壁采用特殊方式清洗，保证无污垢，确保系统清洁 The inside wall of the cold trap is cleaned by special way to ensure no dirt, ensure the system clean | ||||||||||
4 | 库体内全部为不锈钢制造 Storage are used stainless steel | ||||||||||
※ 制冷系统Refrigeration System | |||||||||||
性能参数Performance parameters | |||||||||||
冷凝器降温速率(空载) Condenser cooling rate (no load) | 20℃→-40℃≤30min | ||||||||||
冷凝器降温速率(空载) Condenser cooling rate (no load) | ≤-70℃ | ||||||||||
主要部件Main components | |||||||||||
压缩机 Compressor | 德G比泽尔/S6H-20.2Y German BITZER /S6H-20.2Y | 1台 1 set | |||||||||
冷媒 Refrigerant | R404a | ||||||||||
功率 Power | 15Kw | ||||||||||
油分离器 Oil separator | 美G艾默生 USA EMERSON | 1只 1 piece | |||||||||
气液分离器 Vapor-liquid separator | 台湾爱梦得 Taiwan Airmender | 1只 1 piece | |||||||||
高压保护器 High pressure protection device | 丹麦丹佛斯 Denmark DANFOSS | 1只 1 piece | |||||||||
低压保护器 Low pressure protection device | 丹麦丹佛斯 Denmark DANFOSS | 1只 1 piece | |||||||||
油压差控制器 Pressure differential controller | 德G比泽尔DELTA-PⅡ Germany BITZER DELTA-PⅡ | 1只 1 piece | |||||||||
干燥过滤器 Dry filter | 美G艾默生 USA EMERSON | 1套 1 set | |||||||||
冷媒视镜 Refrigerant endoscopic | 丹麦丹佛斯 Denmark DANFOSS | 1只 1 pieces | |||||||||
高压压力表 High pressure gauges | 德G罗森博格 Germany Rothenberger | 1只 1 piece | |||||||||
低压压力表 Low pressure gauges | 德G罗森博格 Germany Rothenberger | 3只 3 pieces | |||||||||
膨胀阀 Expansion valve | 丹麦丹佛斯 Denmark DANFOSS | 1只 1 piece | |||||||||
电磁阀 Solenoid valve | 丹麦丹佛斯 Denmark DANFOSS | 1只 1 piece | |||||||||
水压保护控制器 Protection Controller for water pressure | 丹麦丹佛斯 Denmark DANFOSS | 1只 1 piece | |||||||||
水冷式冷凝器 Water condenser | 杭州赛富特 Hangzhou safety | 1只 1 piece | |||||||||
管道保温 Pipe insulation | 美G福乐斯 USA ARMAFLEX | ||||||||||
技术特点Technical Features | |||||||||||
1 | 压缩机采用比泽尔制冷压缩机，性能更加稳定、可靠、维护方便 Compressor is used Blitzer refrigeration compressor, more stable performance, reliable, easy to maintain | ||||||||||
2 | 压缩机温度与压力多重保护功能 Temperature and pressure of compressor has multiple protection features | ||||||||||
3 | 液体二次过冷:高压液体进入中冷器前得到一次冷却，避免电机在J端工况下发热，同时回气得到一定的过热，避免压缩机在J低吸气压力下工作 Liquid cooling for two times: the cooling before high-pressure liquid enter into condenser to avoid motor heating in extreme conditions. | ||||||||||
4 | 采用符合蒙特利尔公约的环保型制冷剂 Compliance with the Montreal Convention, with environmentally friendly refrigerants; | ||||||||||
※ 真空系统Vacuum system | |||||||||||
性能参数Performance parameters | |||||||||||
抽气速率 Extraction rate | 大气压Atmospheric pressure→133.3Pa≤20min | ||||||||||
J限真空度 Ultimate vacuum | ≤10Pa | ||||||||||
真空调节范围 Vacuum adjustable range | 13.3-200Pa | ||||||||||
主要部件Main components | |||||||||||
真空泵型号/数量 Vacuum pump type/Number | 上海众德V0063D+内置油雾过滤器 SHANGHAI ZD V0063D + oil mist filter | 1台 1 piece | |||||||||
真空泵抽速 Vacuum pump speed | 63m3/h | ||||||||||
机组功率 Power Units | 1.5kw | ||||||||||
真空泵油 Vacuum oil | 100# | 1.5L | |||||||||
捕水器排水阀 Condenser drainage valve | 德GFV球阀/DN25 German FV ball valve /DN25 | 1只 1 piece | |||||||||
破真空阀 Broken vacuum valve | 德GFV球阀/DN25 German FV ball valve /DN25 | 1只 1 piece | |||||||||
真空调节阀 Vacuum control valve | 西马特KF16 SIGEV KF16 | 1只 1 piece | |||||||||
技术特点Technical Features | |||||||||||
1 | 针对冻干水果的特点，采用旋片真空泵，抽速更大，效率更高。 According to the characteristics of freeze-dried fruit, use rotary vane vacuum pump , the pumping speed is larger and more efficient | ||||||||||
2 | 采用不锈钢广角喷嘴，除霜节水，GX。 Stainless steel wide nozzle, defrosting water saving, high efficiency. | ||||||||||
3 | 真空度可按设定值自动控制，可实现一个冻干周期内真空度的多次变量控制；10-200Pa内可调节 Vacuum degree controlled according to set value automatic which can realize a lyophilization cycle vacuum degree of multiple variable control; Can be adjusted within 10-200pa | ||||||||||
※ 循环系统Circulatory system | |||||||||||
性能参数Performance parameters | |||||||||||
板层升温速率(空载) Shelf heating rate (no load) | ≥1℃/min | ||||||||||
主要部件Main components | |||||||||||
循环泵 Circulating pump | 中G南方水泵TD40-16/2 CHINA CNP TD40-16/2 | 1台 1 piece | |||||||||
功率 Power | 1.1Kw | ||||||||||
导热液 Thermal liquid | 去离子水 Deionized water | (机内量) (machine capacity) | |||||||||
加热方式 Heating mode | 电热管12KW/G产 Heating pipe 12KW /made in china | 1 套 1 sets | |||||||||
温度传感器 Temperature Sensor | 热电偶 Thermocouple | 1支 1 piece | |||||||||
管道保温材料 Pipe insulation material | 耐高温保温棉 High temperature resistant cotton | ||||||||||
技术特点Technical Features | |||||||||||
1 | 电加热采用PID能量调节控制，具有节能和控温稳定的特点； Electric heating is controlled by PID with the characteristics of energy efficiency and temperature stability; | ||||||||||
2 | 采用中G品牌的CNP，实现无泄漏，无噪音，稳定运行 Use china brands of CNP , leak-free, no noise, stable operation. | ||||||||||
※ 物料输送系统Material handling system | |||||||||||
性能参数Performance parameters | |||||||||||
输送方式 Transportation methods | 吊轨式 Performance parameters | ||||||||||
主要部件Main components | |||||||||||
料车材料/数量 Trolley material /NO. | SUS304 | 1辆（干燥库内） 1set in dry library | |||||||||
SUS304 | 1辆（速冻库内） 1 set in frozen library | ||||||||||
每辆料车装盘数 Trays loading on the trolley: | 每层2只×12层 2×12 layers | 24只 24 pieces | |||||||||
料盘材料/数量 Number of trays/material | 厚度2.0mm/铝合金/阳J氧化处理/冲压盘 Thickness of 2.0mm / aluminum / anodized / stamping plate | 24只（干燥库内） 24 pieces in dry library | |||||||||
厚度2.0mm/铝合金/阳J氧化处理/冲压盘 Thickness of 2.0mm / aluminum / anodized / stamping plate | 24只（速冻库内） 24pieces in frozen library | ||||||||||
料盘尺寸 Tray NO. | 540mm×780mm | ||||||||||
总料盘面积 Area of trays | 540mm×780mm×24只 | 10m2 | |||||||||
料车轨道材料 track material of trolley | SUS304 | ||||||||||
料车轨道长度 track length of trolley | 按设计图纸According to design drawings | ||||||||||
技术特点Technical Features | |||||||||||
1 | 料盘采用冲压加工，不变形，经久耐用； Trays are used stamping, no deformation, durable; | ||||||||||
2 | 双套设计：干燥库体和速冻库体内各有一套料车和料盘，能连续运行，提高产能量； Two sets of design: both dry library body and frozen library have a set of trays and trolleys, which can run continuously, improve production energy; | ||||||||||
3 | 采用吊轨式设计，传送速度快，地面更干净，更易清洁； Use hanging rail design, transmission speed faster, the ground cleaner and easy to clean. | ||||||||||
※ 控制系统Control system | |||||||||||
性能参数 | |||||||||||
冷冻干燥方式Freeze-drying method
| 手动、自动可切换 Manual and automatic switch | ||||||||||
化霜方式Defrost mode
| 热水雾状喷淋 Hot water mist spray | ||||||||||
主要部件Main components | |||||||||||
控制软件 Control software | XY-FD-10 | 1套 one set | |||||||||
控制方式 Control mode | PC+PLC(全自动+程序+全手动应急运行） PC +PLC (automatic + program + full manual emergency operation) | ||||||||||
PLC（程序控制器） | SIEMENS（西门子）S7-1200 | 1只 1 piece | |||||||||
冻干曲线 Freeze-drying curves | 配置式管理，任意冻干曲线储存 Profile management, storage of any freeze-drying curve | ||||||||||
温度模块 Temperature module | SIEMENS（西门子） | 1只 1 piece | |||||||||
真空模块 Vacuum module | SIEMENS（西门子） | 1只 1 piece | |||||||||
PC | DELL | 1台 1 set | |||||||||
显示屏 Display | 19.5寸 DELL 液晶显示器 19.5 inch DELL LCD Monitor | 1台 1 set | |||||||||
电流保护器 Current protection device | 施耐德 Schneider | 1 套 1 set | |||||||||
交流接触器 AC contactor | 施耐德 Schneider | 1 套 1 set | |||||||||
电器柜 Electrical cabinets | 可联在机架上/可单D放置linked at the rack on / placed separately | 1只 1 piece | |||||||||
电器部件型号与数量按实际为准) (Electrical components of the model and quantity according to the actual date) | |||||||||||
技术特点Technical Features | |||||||||||
1 | 符合FDA欧盟标准，电子签名，多组密码； Comply with FDA EU standards, electronic signatures, multiple passwords; | ||||||||||
2 | 自动操作和手动操作在任何节点任意切换； Automatic operation and manual operation can change in any node; | ||||||||||
3 | 系统操作可在机房、冻干控制室进行，并且相互具有互锁功能，避免误操作； We can operate in the engine room and freeze-dried control room, which interlock with each other to avoid misuse; | ||||||||||
4 | 友善的人机界面具有各种部件、主要部件工作状态及温度、真空度参数显示； A variety of components, the main components working condition and temperature, vacuum | ||||||||||
5 | “工艺配方管理”随意设置冻干工艺曲线； "Process recipe management" are free to set the freeze-drying technology curve; | ||||||||||
6 | “冷冻干燥”自动过程有阶段显示功能，并可任意跳段； Show stage feature in "Freeze drying" processes, and any jump | ||||||||||
7 | “冷冻干燥”过程中可对配方进行随时调整； "Freeze drying" process can be adjusted to the formula; | ||||||||||
8 | 操作画面具有各个故障点显示功能； Operation screen display with different point of failure; | ||||||||||
9 | 具有数据、曲线两种记录功能，可随时调用或打印； It has data and curve records function，Can always call or print; | ||||||||||
10 | 冻干过程智能化控制，可自动进行冻干终点判别。 Freeze-drying process intelligent control, automatic lyophilized end discrimination. | ||||||||||
11 | 智能远程控制，远程诊断。实现中央控制室集中控制，节约人力。减轻劳动强度。 Intelligent remote control, remote diagnostics. Central control room to achieve centralized control, saving manpower. Reduce labor intensity | ||||||||||
12 | 操作面板可实现多G语言一键式切换。 The operation panel can realize multi-language one-button switch. | ||||||||||
※ 验证文件Verify file | |||||||||||
1 | FAT工厂验收测试The factory acceptance test | ||||||||||
2 | SAT客户现场验收测试The customer site acceptance tests | ||||||||||
3 | 操作手册Operating Manual | ||||||||||
4 | 维护手册Maintenance Manual | ||||||||||
5 | 平面布置图Floorplan | ||||||||||
6 | 电气线路图Electrical circuit diagram | ||||||||||
7 | 主要部件说明书Main parts manual | ||||||||||
※ 备品备件 | |||||||||||
序号NO | 名称 Name | 型号/规格/材质 Model / Specification / Material | 数量 Quantity | ||||||||
1 | 冷媒 Refrigerant | 霍尼韦尔R404A Honeywell R404A | 10KG | ||||||||
2 | 冷冻机油 Refrigeration Oil | 德G比泽尔BSE170 German BITZER BSE170 | 5L | ||||||||
3 | 电磁阀线圈 Solenoid valve coil | 丹麦丹佛斯 018F6701 Denmark DANFOSS 018F6701 | 1只 1 piece | ||||||||
4 | 温度传感 器Temperature Sensor | T型 T type | 2 根 2 pieces | ||||||||
5 | 制冷专用扳手 Refrigeration special wrench | CT122 | 1把 1 piece | ||||||||
6 | 制冷专用加液管 Plus liquid pipes | 6MM | 1根 1 piece | ||||||||
