定制型冻干机乙醇甲醇混合溶液XY-GY-10FCIP超低温深冷技术隔板小于-70度
General Detail 总述 | ||
Sr. No. | Description 描述 | Specifications 规格 |
1 | Mode 型号 | XY-GY-10F (CIP) |
2 | Output (approx.) 产量（大约） | 40,500 units of vials 16mm diameter 外径16毫米冻干瓶40,500瓶 |
21,500 units of vials 22mm diameter 外径22毫米冻干瓶21,500瓶 | ||
3 | Maximum ice capacity Z大捕冰力 | 200kg |
4 | Stoppering 压塞 | Hydraulic stoppering 液压压塞（选配） |
5 | Control 控制方式 | Microprocessor 微机处理【无菌窒增加一套扳层升降操作系统】 |
6 | Dimension of unit (approx.) (L × W × H) (mm) (with hydraulic cylinder) 外型尺寸（大约）（长×宽×高）（带液压缸） | 5400 × 1650 × 3520 (Final dimension based on design) （以Z终设计尺寸为准） |
7 | Weight (approx.) 重量（大约） | 8,500kg |
Chamber 冻干箱 | ||
1 | Chamber type 冻干箱外型 | Rectangular 长方体 |
2 | Sloping 箱体倾斜度 | 2% |
3 | Finish 内部抛光度 | Ra≤0.4um (0.4Mircon) |
4 | Corner 箱内角 | Coping 圆弧角 |
5 | Validation port 验证孔 | Included 有（1个）位置箱体顶部 |
6 | Viewing port 视镜 | Illuminated 带远射灯【LED广角】 |
Number 数量 | 1 | |
Location 位置 | Side 侧面 | |
Dimension 尺寸 | DN200 (mm) | |
7 | Material 材质 | |
Internal 内部 | AISI 304
| |
Insulation 保温 | Aluminum silicate and polyisocyanurate foam 硅酸铝和聚氨酯发泡材料 | |
External cover 外部 | 304 | |
Door 箱门 | ||
1 | Finish 抛光度 | Ra≤0.4um (0.4Mircon) |
2 | Viewing port 视镜 | Included 有 |
Number 数量 | 1 | |
4 | Open direction 开门方向 | Right 右开（面对箱门铰链在右） |
5 | Open angle 开门角度 | More than 110o 大于110度 |
6 | Gasket 密封圈 | 0-shaped silicone rubber single gasket 0-型硅橡胶单密封 |
7 | Locking arrangement 门锁方式 | Automatic bolts 手动门锁 |
8 | Material 材质 | |
Internal 内部 | AISI 304 | |
Shelves 板层 (可选带西林瓶防护条) | ||
1 | Temperature range 温度范围 | -70°C to + 80°C |
2 | Temperature sensors (shelves) 板层温度探头 | 2 |
Silicone oil inlet 导热油进口 | ||
Silicone oil outlet 导热油出口 | ||
3 | Product sensors 产品温度探头 | 3 |
4 | Number of shelves 板层数 | 9+ 1(upper radiant shelf) （温度补偿板） |
5 | Dimension (L × W × T) (mm) 板层尺寸 | 1200× 900 × 20 |
6 | Total usable area (sq. m) 总使用面积 | 9.72m2 |
7 | Spacing (mm) 板间距 | 100 |
8 | Hose of flexible connection 软管连接 | Welding 焊接 |
9 | Finish 抛光度 | Ra≤0.4um (0.4Micron) |
10 | Level 平整度 | ≤±0.5mm/m |
11 | Material 材质 | AISI 304 |
Stoppering Device 液压装置（选配功能） | ||
1 | Stoppering condition 运行环境 | Under vacuum or under inert gas 真空或惰性气体保护 |
2 | Stoppering direction 压塞方向 | Top to bottom 从上到下 |
3 | Operation location 操作位置 | Both in sterile room and machine room 无菌室和机修室 |
4 | Hydraulic motor 液压电机 | |
Power motor 电机功率 | 2.2kW | |
5 | Hydraulic units 液压组件 | （电子防滑）德G传感器 |
Oil packing 装油量 | 25L | |
6 | Stoppering force 液压力 | 0~1.0bar (adjustable) 可调 |
7 | Cylinder sealing 液压缸密封 | Outside chamber of double gaskets 箱外双密封 |
Condenser 冷凝器 | ||
1 | Condenser type 冷凝器外型 | Rectangular 长方体 |
2 | Viewing port 视镜 | Illuminated 带远射灯【LED广角】 |
Number 数量 | 1 | |
Location 位置 | Easily observe the whole inside condenser 容易观察到整个箱体内部 | |
Dimension 尺寸 | DN200 (mm) | |
3 | Final temperature J限温度 | ≤-85°C |
4 | Cooling time (+20 to -40°C) 制冷速度(空载) | ≤30 minutes (empty) |
5 | Sloping 倾斜度 | 1% |
6 | Finish 抛光度 | Ra≤0.5um (0.5Mircon) |
7 | Corner 箱内角 | Coping 圆弧角 |
8 | Coiled pipe welding 盘管焊接 | Orbitally welded 自动焊接 |
9 | Isolation valve 中隔阀 | |
Type 外型 | Mushroom 蘑菇阀 | |
Size 尺寸 | DN 400 (mm) | |
Actuator 制动 | Hydraulic 液压 | |
12 | Coiled pipe material 盘管材质 | AISI 304 |
13 | Material 材质 | |
Internal 内部 | AISI 304 | |
Insulation 保温 | Aluminum silicate and polyisocyanurate foam 硅酸铝和聚氨酯发泡材料 | |
External cover 外部 | 304 | |
Shelf Heating / Cooling 板层升温/降温 | ||
1 | Circulation pump 循环泵 | |
Brand 品牌 | WILO | |
Model 型号 | TOP SD65/13 | |
Type 形式 | Double-motor canned type one standby 双电机屏蔽式(一个备用) | |
Number 数量 | 1 | |
Motor power 电机功率 | 1.1kW (×2) | |
2 | Plate heat exchanger 板式热交换器 | |
Brand 品牌 | Hexnovo | |
Model 型号 | 120-50EQ | |
Type 方式 | Sealed brazed stainless steel 不锈钢封蜂窝式 | |
Number 数量 | 2 | |
3 | Heater 电加热 | PID control PID 控制 |
4 | Maximum heating power Z大加热功率 | 15kW |
5 | Thermal fluid 导热介质 | Silicone oil 5 cst 粘度5 cst硅油 |
6 | Shelf cooling time (+25°C to -40°C) 板层制冷速度(空载) | ≤60 minutes (empty) |
7 | Heating rate 加热速度(大约) | 1°C/min (approx.) |
8 | Shelves temperature uniformity 板层温度均匀性(空载平衡后) | ≤±1°C (soak stage) |
9 | Compressor 压缩机 | |
Brand 品牌 | BITZER 富士豪 意大利 | |
Model 型号 | Z30 | |
Type 方式 | 半封闭活塞 | |
Number 数量 | 1台 | |
Motor power 电机功率 | 22.05kW | |
Brand 品牌 | BITZER 富士豪 意大利 | |
Model 型号 | V25 | |
Type 方式 | 半封闭活塞 | |
Number 数量 | 1台 | |
Motor power 电机功率 | 18.4kW | |
10 | Refrigerant 制冷剂 | R404A/R23 |
11 | Main refrigerating unit 主要制冷元件 | |
Thermostatic expansion valve 热力膨胀阀 | Danfoss | |
Solenoid valve 电磁阀 | Danfoss | |
Sight glass 视液镜 | Danfoss | |
Water cooling condenser 水冷凝器 | TEYI | |
Oil separator 油分离器 | HONGGUO | |
Accumulator 汽液分离器 | HONGGUO | |
Liquid filter core 液体过滤芯 | ALCO | |
Liquid filter cartridge 液体过滤筒 | HONGGUO | |
Gas filter core 气体过滤芯 | ALCO | |
Gas filter cartridge 气体过滤筒 | HONGGUO | |
Pressure meter 压力表 | Refco | |
Pressure controller 压力控制器 | Danfoss | |
Vibration absorber 避震管 | PEAKLESS | |
Vacuum System 真空系统 | ||
1 | Final vacuum J限真空 | ≤1×10 -2mbar |
2 | Evacuation time 抽气速度 | ≤30minutes (1×103 mbar to 1×10-1 mbar) |
3 | Leakage rate 泄露率 | ≤3×10-2 mbar•lit/sec |
4 | Oil pump 泵 | |
Brand 品牌 | Edwards（干泵） | |
Model 型号 | GV80×2 | |
Type 方式 | DRY-rotary 真空泵 | |
Number 数量 | 2 | |
Flow rate 排气速度 | 80m3/hr (×2) | |
Motor power 电机功率 | 3.6Kw (×2) | |
5 | Pump isolation valve 泵阀隔离阀 | |
Brand 品牌 | Valbia 意大利 | |
Type 方式 | Butterfly 碟阀 | |
Number 数量 | 1 | |
Size 尺寸 | DN 80 (mm) | |
Actuator 制动 | Pneumatic 气动 | |
7 | Anti-suction valve 真空防倒吸阀 | Included 有 |
Pneumatic Units 气动元件 | ||
1 | Gas source disposal units 气源处理元件 | 台湾亚德客AIRTAC |
Venting Filter 放气呼吸器 | ||
1 | Filter 呼吸器 | |
Aperture 孔径 | 0.22um | |
2 | 掺气微调阀 | SIEGV 西玛特 |
CIP/ De-icing 在位清洗化霜 | ||
1 | Water-ring pump 水环泵 | |
Brand 品牌 | ZIBO | |
Model 型号 | MC-90 | |
Type 方式 | Water-ring vacuum 水环真空式 | |
Number 数量 | 1 | |
Motor power 电机功率 | 2.2kW (×1) | |
2 | Sprayer 喷头 | Ball type 旋转球喷【箱体】 |
3 | Nozzle 喷嘴 | Wide-angle type 广角式【箱体】【捕水器内采用喷淋架多头全方位】 |
4 | cleaning water inlet valves 清洗水进口阀 | |
Brand 品牌 | Valbia | |
Type 方式 | Butterfly 碟阀 | |
5 | cleaning water outlet valves 清洗水出口阀 | |
Brand 品牌 | Valbia | |
Type 方式 | Butterfly 碟阀 | |
Pipe welding 管道焊接 | 自动管-管轨迹焊接 | |
Control System 控制系统 | ||
1 | Software 软件 | XY– 5000【可随时免费升级】 |
Automatic 自动 | Included 有 | |
Manual 手动 | Included 有 | |
2 | PLC 可编程控制器 | Omron |
3 | Computer 电脑 | 联想 |
4 | Touch screen 触摸屏 | Omron |
5 | Vacuum gauge 真空探头 | EDWARDS |
6 | Temperature probe 温度探头 | Pt100 |
7 | Breaker 空开 | schneider |
8 | Contactor 接触器 | schneider |
9
| Relay 继电器 | schneider |
Safety System 安全系统 | ||
1 | Vacuum failure protection 真空失败保护 | Included 有 |
2 | Temperature failure protection 温度失败保护 | Included 有 |
3 | Compressor protection 压缩机保护 | Included 有 |
4 | Other motors protection 其它电机保护 | Included 有 |
5 | Interlock protection 连锁保护 | Included 有 |
Utility Requirement (approx.) 共用工程消耗(大约) | ||
1 | Electricity - total electrical load 总装机功率 | 60kW (380V, 50Hz, 3Phase, 5Wire) |
2 | Cooling water for refrigerant cooling 用于制冷系统的冷却水 | 20m3/hr (1.5≤P≤2bar, T≤25°C) |
3 | Water for injection for chamber cleaning 冻干箱纯化水清洗 | 290L/min (P≥5bar, T=80°C) |
4 | Compressed air for pneumatic valves 用于气动阀的压缩空气 | 50L/min (6≤P≤8bar) |
附件二：冻干机备品备件
序号 Serial number | 名称 Name | 型号/规格/材质 Model/Specifications/Material | 数量 Number |
1 | 用于压缩机的加液表套数 Set of manifold meter for compressor
| 1套 | |
2 | 冷冻机油 Refrigeration oil | BITZER | 5.0L |
3 | 电磁阀 Solenoid valve | DANFOSS | 2只 |
4 | 电磁阀线圈 Solenoid valve coil | DANFOSS | 2只 |
5 | 测温探头 Temperature probe | PT-100单支 | 2只 |
6 | 高压压力表 High-pressure gage | REFCO | 1个 |
7 | 低压压力表 Low-pressure gage | REFCO | 1个 |
8 | 干燥过滤器芯H48 Dry filter core | ALCO | 1个 |
9 | 干燥过滤器芯D48 Dry filter core | ALCO | 2个 |
10 | 真空泵油 Vacuum pump oil | EDWARDS | --- |
11 | 大门密封圈 | 硅橡胶 | 1根 |
12 | 干燥箱视镜玻璃 Glass of chamber viewing port | DN-200 | 2块 |
13 | 制冷专用板手 Special wrench for cooling | 1把 | |
14 | 视镜密封圈 | 2根 | |
15 | 大油缸密封圈 Gasket for the bigger cylinder | 1套 |
